Wrinkles in bubbles in labels can affect a products appearance. Bubbling issues can occur with injection-molded plastics products. These products are commonly used in the durable goods industry. Air Egress labels allow air to flow freely between a product and a label. This allows air from outgassing and entrapment to escape quickly. This process is created in the substrate using a micro-embossed texture to create an even finish. This complex texture that is created in the adhesive allows any trapped air to escape when the label is applied to a products surface.
Stray bubbles no longer have a chance to ruin the smooth application your label requires. Heat causes outgassing and bubbling of labels, but micro-embossed materials allow those bubbles to escape and keep the surface of the label smooth throughout the entire label’s lifetime. Labels on injection-molded plastics are more prone to bubbles or wrinkles but with Air Egress labels this is no longer a concern. Air Egress materials are durable and long lasting. They allow outgasses to escape even after environmental aging over time.
Egress Features and Benefits
Allow labeling of products right away.
Even and consistent appearance
Eliminates bubbles and wrinkles immediately.
Go on smoothly and stay that smooth.
Outgassing or entrapment of air can escape rapidly.
When labels are exposed to high temperatures over 104°F there is no longer a risk for future bubbling.
Air Egress Labels can be manually or automatically applied.
Label designs can be created for larger surfaces for better branding.
Larger labels can be applied without bubbling issues.
Saves consumer unnecessary labor costs for reapplication and material waste.
Durable and long lasting
Air Egress label Uses
Air Egress labels can be used on a variety of durable label applications. Automotive labels, under hood applications, water heaters, lawn equipment, recreational vehicles and chemical drums for outdoor applications are just some of the products that Air Egress labels can be used on. Some examples of labels include, product identification labels, barcodes and rating labels, work in progress labels, property identification and asset tags, and durable goods labeling.
Work With Whitlam For Your Label Needs
Whitlam works with different substrate suppliers to ensure that we meet your label requirements. We understand the importance of branding and why it is important to make sure that your label meets your brand standards. Whitlam cares about your products appearance. Contact us today if you would like more information about how we can help you have good quality labels on your products.
Frequently Asked Questions regarding Long Lasting Labels
What are long lasting labels and how are they different from standard labels?
Long lasting labels are engineered to remain adhered and legible in harsh environments such as heat, moisture, chemicals, abrasion, and UV exposure. Unlike standard paper labels, they use durable facestocks like polyester or vinyl combined with high-performance adhesives designed for permanent bonding and resistance to bubbling, peeling, and fading.
Why do long lasting labels bubble after application?
Bubbling in long lasting labels typically occurs due to trapped air, surface contamination, improper adhesive selection, or applying labels to textured or low-energy surfaces. Environmental factors like temperature swings and humidity can also cause expansion and contraction, leading to air pockets forming beneath the label.
How can you prevent bubbling in long lasting labels?
To prevent bubbling, ensure the surface is clean, dry, and free of oils or dust before application. Use the correct adhesive for the substrate, apply labels within the recommended temperature range, and use firm, even pressure during installation. For industrial environments, selecting a label specifically engineered for durability and surface compatibility is critical.
What materials are best for long lasting labels in harsh environments?
Polyester, polycarbonate, and vinyl materials are commonly used for long lasting labels because they resist chemicals, moisture, UV light, and abrasion. When paired with aggressive permanent adhesives, these materials help maintain adhesion and appearance in industrial, automotive, electrical, and outdoor applications.
How long should long lasting labels last in industrial applications?
High-quality long lasting labels can remain intact and legible for years, depending on exposure conditions. Labels designed for industrial environments are often tested for chemical resistance, temperature extremes, and UV stability to ensure long-term performance without bubbling, lifting, or fading.
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